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Lower emissions and more power from Bergen C-series engines

 
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The latest Clean Design version not only meets IMO NOx targets but its power output has been increased to 330kW per cylinder.

Rolls-Royce introduced the C-series medium speed diesel engine range in 2002 for direct mechanical propulsion or generator set drive. The 250mm bore, 330mm stroke engine was rated at 300kW per cylinder at 1,000rpm. Its design is modular, strong and straightforward for long service and simple maintenance. For example, a cylinder head, liner, water jacket, piston and connecting rod can be withdrawn as a unit for servicing without disturbing the big end bearing. A CD version has now been developed. Clean Design notation requires that NOx in the exhaust gases are reduced to a minimum of 20 per cent less than the IMO permissible limits which apply today.

“This NOx reduction is achieved without loss of efficiency, that means the specific fuel consumption is not increased,” says Lutz Liebenberg, Rolls-Royce VP - technology and development. “The improvement is a result of the application of the Miller cycle in combination with an increase in compression ratio. To avoid low-load smoke and poor transient load behaviour in the low-load range, which are negative consequences of the Miller cycle, the engines are equipped with variable valve timing (VVT) mechanisms, by which the Miller cycle inlet air valve timing may be turned off for low-load running. The control of the VVT system is exercised by the engine’s control logic.”

The Clean Design range has proved very popular as owners and charterers strive to reduce the environmentalimpact of their vessels.
At the same time the output of the Bergen C25:33 range has also been increased to 330kW per cylinder at the same revolutions without sacrificing the engine’s Clean Design capabilities. Almost 3,000kW is therefore now available from a compact nine cylinder engine.

This has been done by using advances in turbocharger technology allowing higher pressure ratios, with some changes in engine parameters. The engine structure had plenty of built-in design-stretch to allow for uprating. Mean piston speed remains the same at 11m/sec, while the BMEP is now 24.7 bar, while the specific fuel consumption is unchanged at 190g/ kWh at full load, excluding engine driven pumps.

A number of uprated C-series engines are currently on order, for example seven UT 755 LN supply vessels to be built at Cochin shipyard in India (see page 16) will each have two 6-cylinder C25:33 L6P engines, delivering 2,000kW per engine.Rolls- Royce also offers the Bergen B32:40 range of diesel and leanburn gas engines extending the power range further to over 8MW.

Kjell Harloff, who is deputy VP for offshore engines, expects that “ by 2009 some 90 per cent of the engines we sell will meet the demands of Clean Design classification. Rolls-Royce engines meet this requirement as selfcontained units without requiring any space-demanding external systems located off the engine.”

Following the success of the gas-fuelled versions of the K and B-series engines, a gas version of the C-series is now under development. Gas engines with six, eight and nine cylinders in line will be derived from the diesel engine, with initial deliveries in about two year’s time.



Quelle: in-depth (13/2008 p.11)
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